1)確(que)(que)定(ding)接頭中心。校直電(dian)(dian)纜(lan),確(que)(que)定(ding)接頭中心,以電(dian)(dian)纜(lan)長端(duan)(duan)1000mm,短(duan)端(duan)(duan)500mm,兩電(dian)(dian)纜(lan)重疊200mm尺寸(cun)預切割電(dian)(dian)纜(lan),鋸掉(diao)多余(yu)電(dian)(dian)纜(lan)。將電(dian)(dian)纜(lan)兩端(duan)(duan)外護套(tao)擦(ca)拭干凈,在兩端(duan)(duan)電(dian)(dian)纜(lan)上依次套(tao)入(ru)(ru)內(nei)護套(tao)及外護套(tao),將護套(tao)管兩端(duan)(duan)包(bao)嚴,防止進入(ru)(ru)塵土(tu)影響(xiang)密封(feng)。
2)確定(ding)剝切(qie)尺寸。按圖3-3所示確定(ding)剝切(qie)尺寸,依次剝除電纜的外(wai)護(hu)套(tao)(tao)、鎧裝層(ceng)、內護(hu)套(tao)(tao)和填充料。
3)剝切(qie)外(wai)(wai)護套。根據尺寸要求在(zai)長端1000mm、短端500mm處剝除外(wai)(wai)護套,剝除應分(fen)兩次進行,以(yi)避免(mian)電纜(lan)鎧裝層鋼帶松(song)散。外(wai)(wai)護套端口以(yi)下100mm部(bu)分(fen)用砂紙打毛并清洗干凈,以(yi)保證分(fen)支手套定位(wei)后(hou),密封(feng)性能可靠。
4)鋸(ju)除(chu)鎧(kai)(kai)(kai)(kai)裝(zhuang)(zhuang)層。保留端口處一(yi)小(xiao)段外護(hu)套(tao)(tao)(防止(zhi)鋼(gang)(gang)鎧(kai)(kai)(kai)(kai)散開),用銅綁線在鋼(gang)(gang)鎧(kai)(kai)(kai)(kai)上國繞3~4匝,綁扎,緊固(gu)鎧(kai)(kai)(kai)(kai)裝(zhuang)(zhuang)層鋼(gang)(gang)甲,按尺寸要求在距外護(hu)套(tao)(tao)30mm處鋸(ju)除(chu)皚裝(zhuang)(zhuang)層,鋸(ju)鋼(gang)(gang)鎧(kai)(kai)(kai)(kai)時,其圓周(zhou)鋸(ju)痕(hen)不應超(chao)過鋼(gang)(gang)鎧(kai)(kai)(kai)(kai)厚度的2/3,不得(de)鋸(ju)穿,以免損壞內護(hu)套(tao)(tao)。剝(bo)鋼(gang)(gang)鎧(kai)(kai)(kai)(kai)時,應用鉗子首先(xian)沿鋸(ju)痕(hen)將鋼(gang)(gang)鎧(kai)(kai)(kai)(kai)卷斷,鋼(gang)(gang)鎧(kai)(kai)(kai)(kai)斷開后(hou)再(zai)向電纜端頭剝(bo)除(chu)。
5)剝(bo)切內護(hu)套(tao)及填充(chong)(chong)料。用絕緣自粘帶(dai)將(jiang)電纜三(san)相銅(tong)屏(ping)蔽(bi)端(duan)頭包扎好,以(yi)防銅(tong)屏(ping)蔽(bi)帶(dai)松散(san)。按尺寸要(yao)求在距鋼鎧50mm處剝(bo)除內護(hu)套(tao),剝(bo)切內護(hu)套(tao)時(shi)不(bu)得損傷(shang)銅(tong)屏(ping)蔽(bi)層(ceng)。沿內護(hu)套(tao)邊(bian)沿,刀口由里向外切割填充(chong)(chong)料,切制時(shi),不(bu)得損傷(shang)銅(tong)屏(ping)蔽(bi)層(ceng)。分開三(san)相線(xian)芯時(shi),不(bu)可(ke)硬行彎曲,以(yi)免(mian)銅(tong)屏(ping)蔽(bi)層(ceng)褶(zhe)皺變形。
6)鋸(ju)(ju)除(chu)多(duo)余電纜線(xian)(xian)(xian)(xian)(xian)芯。按相色要求將各對應(ying)線(xian)(xian)(xian)(xian)(xian)芯綁(bang)好,線(xian)(xian)(xian)(xian)(xian)芯彎曲(qu)不宜過(guo)大,以便于操作為宜,但一定(ding)要保證(zheng)彎曲(qu)半徑符合規定(ding)要求。鋸(ju)(ju)線(xian)(xian)(xian)(xian)(xian)芯前,應(ying)按圖3-3所示將接頭中心(xin)尺寸(cun)核對準確,鋸(ju)(ju)掉多(duo)余線(xian)(xian)(xian)(xian)(xian)芯。鋸(ju)(ju)割(ge)時,應(ying)保持電纜線(xian)(xian)(xian)(xian)(xian)芯端口平直。
7)剝切(qie)銅(tong)(tong)屏蔽(bi)層。在距端(duan)頭300mm處利除(chu)銅(tong)(tong)屏蔽(bi)層,為(wei)防止銅(tong)(tong)屏蔽(bi)帶(dai)松(song)散,可在纜芯(xin)適當位置用絕(jue)緣自粘(zhan)帶(dai)扎(zha)緊(jin)。剝銅(tong)(tong)屏蔽(bi)時,切(qie)割(ge)處用絕(jue)緣自粘(zhan)帶(dai)或細銅(tong)(tong)線扎(zha)緊(jin),切(qie)割(ge)時,只能環切(qie)一刀痕,約(yue)2/3深度,不能切(qie)穿(chuan),以(yi)免損傷半導(dao)電層。剝除(chu)時,應以(yi)刀痕處撕(si)剝,斷(duan)開后向線芯(xin)端(duan)部剝除(chu)。銅(tong)(tong)屏蔽(bi)層的端(duan)口應切(qie)割(ge)平整,不得有尖端(duan)和(he)毛刺。
8)剝(bo)切(qie)外半(ban)導(dao)電(dian)層。在距銅屏蔽(bi)端口20mm處剝(bo)除(chu)外半(ban)導(dao)電(dian)屏蔽(bi)層。剝(bo)切(qie)外半(ban)導(dao)電(dian),環切(qie)及(ji)縱(zong)切(qie)刀痕,不(bu)能切(qie)穿,以免(mian)損(sun)傷主絕(jue)緣。外半(ban)導(dao)電(dian)層應剝(bo)除(chu)干凈,不(bu)得留有殘跡,剝(bo)除(chu)后必須用細砂紙將絕(jue)緣表面吸附的半(ban)導(dao)電(dian)粉塵砂磨干凈并清洗光潔。